Monday, February 13, 2012

Scope of the Project!

I started the Open Sun Project in 2011 to create the technology for our new solar coffee roaster.  As the project progressed, we made the decision to go with photovoltaic solar panels and to use a large electric heater.  This, in some sense, made all of the work of developing an open-source heliostat unnecessary.  I had already put considerable effort into the project, though, and really wanted something to come of it.  For this reason, I have continued with the project, releasing the first of 4 open source technology publications:  The weatherized stepping gearmotor.



Where Are We Now? 
As of the start of February, we are in the final stages of wiring and testing the new electric heater system with the grid-tied solar panels.  The coffee roasting side of our building downtown has been re-wired, thanks to Adams Electric and Black Hills Energy, and I am putting all of my wiring into conduit before I plug it all in!  I have also recently re-done our website at www.solarroast.com.  It now includes a tab for "The Open Sun Project."

The 'New' Open Sun Project
The website tab for the Open Sun Project now includes several technology projects that fit under the banner of Solar Roast Coffee.  The top project is the heliostat project that we started for our roaster.  Now also included are our Solar Food Dehydrator, the Solar Truck completed for Solar Roast On The Road, and lastly a *new project:  We are in the beginning stages of cooperation with a Haitian coffee plantation, in hopes to install a working solar coffee roaster for their own use.  Please stay tuned for progress on this exciting front, and thank you all for your interest in Solar Roast Coffee's Open Sun Project.

Monday, November 14, 2011

Countdown to Completion

This is it!  We are finally within one month of the completion of the new Helios V solar coffee roaster.  All the parts are either ordered or are in hand, there is some minimal fabrication left to do, and some permits and items to be installed in the building.  Right now, the entire wholesale side is a disaster!  I have installed an 8 x 10 foot metal floor that will be the location for the indoor roasting system.  The newly installed PV array on the roof will be hooked up with a net meter by the end of this week, and I am figuring out how to fit all of the air handling equipment into the space.  Looking forward to having this whole thing together so I can stop worrying about it EVER being done! It's been a year in the making since we first presented the project to the City of Pueblo and received their blessing through an economic development grant through PEDCO. 

Sunday, October 2, 2011

Solar Stepping Motor Available for Download!

Hello to all of you following the Open Sun Project.  After seven months of Research and Development, the plans for building your very own weatherized stepping gear motor are online on the Open Sun Project website.  Please go there and download the PDF, which details step-by-step instructions for creating your own outdoor robotic motor for your own solar tracking projects.  It is really the first of four planned publications for the project.  The motor will be the 'prime mover' for all the other parts to follow, so it was a big step.  Thank you for following us, and please pass our project on, if you know others who might be interested in experimenting with solar or other outdoor robotic projects that may make use of our system: 

Friday, July 29, 2011

New Shop Opened, Resuming Open Sun Project!

Many thanks to those of you who participated in our first attempt at fund-raising through KickStarter.  Though we did not reach our goal, it was wonderful to see the support and read comments from the many people who made pledges.  Your interest is greatly appreciated!

The Open Sun Project took back burner to a more pressing issue in early June when we were told by management of the Pueblo Mall that we had to vacate our shop in order to make room for a hat store.  It was within the contract rights for them to do so, but it was troubling to be given only 4 days remove our entire business.  Now, a month later, we have a new coffee shop up and running in a drive-through location.  We have been able to hire back many of the employees from the mall shop, and I have been working to publicize the new shop. 

Those fires extinguished (or at least shoveled back into the fireplace where they belong), I can finally give this project the attention it deserves, and provide some updates as well. 

Scope and Funding:
Thanks to PEDCO and the City of Pueblo, Solar Roast Coffee LLC has received an economic development grant to improve our coffee wholesale department and to create jobs.  We have finally been able to make some use of these funds, and have figured out a way to complete our solar roaster project with the available support. The original intention of the Open Sun Project was to raise funds to complete a large solar concentrator project that was to be installed on the roof of a leased bus garage space.  The project was going to take about 18 months from this June, and would involve some serious R&D in order to pull it off.  Our ability to do this in a timely manner, and to do it practically, has been subject to much concern after all the uncertainty with having to move our shop etc.  Now that it has stabilized, we have been able to approach it with a new, more level-headed approach.

The New Plan:
Rather than installing a large experimental concentrator on a bus garage, we have opted to install an array of standard photovoltaic solar panels on the roof of our downtown coffee shop.  The roaster will then be powered via a large electrical heater, which I am in the process of installing.  This approach, though a bit more expensive in the hardware outlay, has some serious advantages:  First, the solar technology is mature and I can simply pay someone to install it.  It is guaranteed to work, and is insured and maintenance-free.  Secondly, since it is at our coffee shop location, we will be able to take advantage of cost savings in the electric bill for the cafe when not roasting coffee.  (The previous design only produced heat energy, so there was no real use for the solar power if not roasting coffee. At least not at first.)  Third, the time to completion for the whole project is now less than 4 months away.  This is an excellent development, and will have us 'up and running' well ahead of our previous schedule, and bodes well for actually achieving our goals laid out with the economic development board!  We have already hired our first full-time wholesale manager, and she is kicking butt!

Open Source Technology:
As for the open-source technology we were developing under the original Open Sun Project, I have a complete working prototype for a weatherproof low-cost heliostat.  It uses a pair of weatherized stepping gear motors, also developed here for the project.  I am continuing to work with Ben Aiken, programmer, friend & cousin, to create a suite of software modules for implementing a tracked array.  We plan to release the open-source technology package some time this fall.  The package will contain my research and development notes and a full set of plans for creating these heliostats, and will also contain the software notes, pseudo-code, and working JAVA based implementations of the software.  When all is said and done, we'll have something really great to show for the work we started.  Please stay tuned to our site "OpenSunProject.com" for the full publication. 

Sunday, May 15, 2011

Time and Space: A schedule is formed!

The past couple weeks have seen some progress in my shifting gears from Coffee Shop to Solar Research & Development.  My wife has started working at the office and is fielding most of the calls & taking the weekly coffee orders.  She is also helping with much of the random delivering and picking-up of stuff! 

Parts are arriving from suppliers, and I am nearly ready to begin assembly in earnest of the first fully functioning heliostat motor unit.  I am also formalizing the bounds of the completed array and double-checking all the requirements for the heliostats and the other components. 

In other news, I will be more or less free to work on this 3 days a week + weekends after this month, that is once we create a TV commercial together for our coffee shops!  We need to boost our retail sales to get over the typical June-July cafe slump.  I'm hanging up posters for our new line of smoothies tomorrow.

It IS difficult to put together coherent time at the moment.  More on this later.

Thursday, May 5, 2011

Now on Kickstarter

As of this morning, Solar Roast Coffee's Open Sun Project is on Kickstarter.  Check it out and watch our goofy short video presentation!    Link: Solar Roast KickStarter

Tuesday, May 3, 2011

Accepted to Kickstarter!

It's been a fair amount of preparation to get my whole fund-raising project organized, but I just found out that Solar Roast Coffee & the Open Sun Project has been accepted by Kickstarter.com!  For those of you who don't know, Kickstarter is an amazing online peer-to-peer fund-raising site that lets individuals pledge their support to projects.  The projects range from arts to film to science & technology and all share in the spirit of open-source & creative do-it-yourself-ness.  I'm pleased as all getup to be part of that crowd! 

     I'm spending the rest of the afternoon in After Effects, Lightwave, and Final Cut tweaking the short video for the website... geez, wish I had a better microphone when I was shooting.   Next time!

I have nearly all the parts now to build a full "Sigma-Style" heliostat for testing.  I just need band-saw blades and to clear the last of the mess out of the shop.  My wife is making this week's sales calls for me at the office.  (Actually, it seems like more people order coffee from a well-spoken female than from a goofy sounding scatterbrained dude like myself... go figure!)